Total Productive Maintenance
*Please call us at 04-6467110 or Email us for latest schedule.
Want to turn your maintenance from a repair function to a reliability function? Total
Productive Maintenance (TPM) is the vehicle to do that! Total Productive Maintenance
(TPM) concentrates on getting the productivity needed from your current equipment assets. “Needed” means high Overall Equipment Effectiveness (OEE) measured over the time you need that equipment to meet daily customer demand. In Lean, Overall Equipment Effectiveness (OEE) is measured over the actual customer demand time, not over the maximum scheduled production time a piece of equipment could run. This is an important distinction.
Total Productive Maintenance (TPM) can give you Overall Equipment Effectiveness (OEE) in the mid to upper 90% without major capital expenditures!
Learning Objectives
Total Productive Maintenance (TPM) enables participants to:
1. Understand and describe the 6 major losses in equipment effectiveness.
2. Categorize maintenance in the 5 Total Productive Maintenance (TPM) ?pillars?
3. Measure Overall Equipment Effectiveness (OEE) on each piece of equipment in their Value Stream.
4. Improve Overall Equipment Effectiveness (OEE) via application of Total Productive
Maintenance?s (TPM) 5 Pillars
5. Know the differences between Reactive, Preventive, Predictive, and Proactive Maintenance.
6. Accomplish Actual TPM Implementation with Measurable Results
Program Agenda
Total Productive Maintenance (TPM) 5-Day Hands-On Workshop
Day 1
- Total Productive Maintenance (TPM) Introduction
- Lock-out Tag-out Review
- Begin Phase 1 Implementation (Shop Floor)
Day 2
- TPM Standards
- The 5 Pillars of Total Productive Maintenance (TPM)
- Visual controls
- Begin Phase 2 Implementation (Shop Floor)
Day 3
- Understanding & Eliminating Equipment Losses
- Gaining Access to the ?Inaccessible?
- TPM Tools & Techniques Explained
- Begin Phase 3 Implementation (Shop Floor)
Day 4
- Analysis & Instruction Standards
- OEE Overall Equipment Effectiveness
- Basic Equipment Knowledge
- Begin Phase 4 Implementation (Shop Floor)
Day 5
- Wrap-up Shop Floor Implementation
- Review TPM Fundamentals & Advanced Concepts
- Calculating Machine Capacity, R.O.I. and Record Keeping
- TPM Team Presentations
Who Should Attend
The Total Productive Maintenance (TPM) Workshop is for those individuals whose task is to design, lead, and work in a Value Stream. These could be:
- Operational Leaders
- Value Stream Managers
- Operations Associates
- Maintenance Personnel
- Engineers
Workshop Duration: 2 days (9am – 5pm)
Hurry! Call us at 04-646 7110 or Email:
info@synerflexconsulting.com to reserve your seat now or to find out more
details.
